Quality

about

Quality

We do not compromise on quality we walk an extra mile to sustain the quality.

The Quality Assurance System at KP Big bags is a scientific and systematic one based on the twin principles.

Online inspection

Designed to identify and eliminate possible deviations at the time and point where they occur

Trend analysis

To highlight long-term trends of all required attributes to focus efforts on improvement.

The Quality Assurance Department is manned by experienced personnel vested with adequate authority (which includes stoppage of production) for effective functioning. This department reports directly to the top executive management independent of production department. This department is equipped with equipment like Test Rig designed in accordance with the ISO Standards to conduct load tests on FIBCs, Tensile Testing machine to measure the strength and elongation of the fabrics, webbing, sewing yarns and seams and U.V accelerated weathering machines to measure UV retention as per ISO Standard.

Quality Managements System: -

Pre-production systems- Physical and computerized checks are made for ensuring the quality of the raw materials used for production.

In-process Inspection: -
Tape and yarn:

Every lot of the produced tapes and yarn are checked for its colour, denier and strength.

Woven fabric / webbing:

Fabrics produced by every loom is checked manually for colour, weaving, width, weight, strength, and finishing.

Cut components:

Components are checked for dimensions.

Printed components:

Components are checked for print quality, adherence of ink and odour with reference to the specification.

Stitched bags:

Each stitched bags are visually inspected for its stitching, dimensions, and accessories on light table.

Tensile test:

Tensile and breaking strength of tape yarn and woven fabric are checked with Universal Testing Method.

Weathering test:

Tape yarn and fabrics are tested for UV stability with reference to the specification using accelerated UV weathering panel

Final inspection :-
Packing:

Random bales are checked for wrapping, counting and weight.

Rig test:

Rig test are performed to ensure the safe working load (SWL) of FIBC as per ISO standard.